Sunday, July 17, 2016

July Update

Since the last update I have been working on finishing up a lot of various jobs on the boat. One of the jobs staring me in the face all this while was the cabin roof painting so finally got around to gluing and filleting on the pads for the secondary winches so I could begin painting. 


Here the margins are masked off and ready for painting with Epifanes Mono-Urethane paint.


Here are the margins painted with thee coats


Next the margins were masked and the coats of non-skid were applied. The first two layers were rolled and the Awlgrip Grip-Tex Coarse was sprinkled on. The third coat was rolled with no Grip-Tex. Was worried about the non-skid looking patchy but turned out great.




Masking for painting the inside cabin sides. Another long procrastinated job done. Three coats of Interlux Brightside over two coats of prime-coat.




Next came a whole lot of interior jobs to finish. The flip up counter between the galley and ice box got it's brass slide catches installed. There is a piece of closed cell foam glued to the underside proud of the catches so if it swings down accidentally it will bounce and not damage the galley




The gravity catch made from some maple that holds the lid behind the stove up. Same as the ice box and credit goes directly to the Pardey's and Taleisin for another great idea that is simple and effective.



The tip out garbage bin under the sink. A spliced cord retains it and can be unclipped to gain access to the galley sink sea cock and some storage.



Finally the wet locker was finished! Closed cell foam contact cemented to the hull and epoxy 'glassed over and filleted to the applied 6mm plywood sides to form a bit of a bathtub. A rod and two hooks to hang hats and wet weather kit.



The solution for the skylight lifters was inspired from a Walsted yacht I worked on a while ago. There are two different lengths and each flops down and is retained by a small 1/4" bronze stud which was made from a bolt cut off. The threaded portion of the bolt is epoxied into the wood and the smooth shoulder is left proud about 3/8" and recesses into a pocket routed into the lifter. The lifter itself swings on a 1/4" round head machine screw that is screwed into a threaded insert.




Gluing up the staving for the front of the head. The pieces are splined together with mahogany.


Finally finished the long neglected forward cabin. Very content with the ergonomics and function.


Spliced retainer cords for flip down lids.


All lockers finished in yellow cedar hull ceiling and slat shelves. 



Hanging locker with wire chase and chain plate bolts and backing plates


Getting the cabin sole fastened down again using Lin and Larry Pardey's method used on Taleisin.
One fore and aft row can be lifted from above with turn buttons. The rest are retained underneath by a barrel bolt and a brass tab that goes into a slot. Simply reach under the adjacent board, slide open the barrel bolt and lift out the board. I used chromed plated brass barrel bolts here, the only non-brass finished hardware on the boat. It was a matter of pragmatism. I needed a lot and they were affordable and won't be seen anyways.


  Drilling jig for the barrel bolt.


Non-skid cleats on the exposed teak hull by the galley and in the back storage area. Epoxied down and held in place with #6 bronze oval head screws


The mast step is notched over four solid fiberglass floors but to keep it from moving athwartships these two bronze brackets were cast and bolted to the floors and the mast step in turn bolted to the brackets. Two bolts per bracket.


The water tank installed. It is retained athwartships by the cabin sole beam knees and sitting 1/2" above the ballast. Self adhesive neoprene gasket material attached to the beams squeezes down onto the tank from above. The galley bulkhead stops it aft and an angelique beam bolted athwartships stops it moving forward. It is not going anywhere but all can be unbolted and removed relatively quickly. The fwd brass table post is sitting on a 1" thick teak platform bolted to the sole beams. The aft brass post sits directly on a beam. Stainless steel mounts were made to retain the posts. The posts are drilled for a Pardey style salon table yet to be made.


The aft brass post houses the wires for the two overhead lights and the power cables for the solar panel outlet on the roof directly above. The solar panel will be on a cord that can be plugged into a Hella Marine outlet or removed as necessary. The wires (14AWG for the lights and 12AWG for the solar panel, colour coded to ABYC standards) come into a PVC junction box and head aft in flexible conduit. The light wires you can see will head starboard into the settee and join up with the rest of the lighting wiring. The solar cable heads aft on the port side. The PVC pipe conduit on the stb side is empty now with a string to pull through future mast cables.


Looking down at the plumbing in progress. The two valves for the two water tanks are stainless and most forward. Second tank is not installed yet and have to get it made. Aft comes the galley salt water intake seacock and then the engine cooling intake seacock. The galley sink drains into the seacock directly below in the cabinet (there are only three seacocks for the boat). The 30GPM Edson bronze bilge pump comes next. All valves and the bilge pump can be accessed by lifting two sole boards.




Some of the hardware on the bench waiting for installation. Starting work on the rudder right now and that will probably be the next post.

Tuesday, March 22, 2016

Some Over View Photos

The boat got cleaned up last week. It was supposed to be for visitors but perhaps it was more for me as it was a nice moral booster to see the boat all cleaned up and looking quite finished. I thought I would post a few photos.



Genoa track from Port Townsend Foundry is finally installed



Scuttle is finally done with lid hinged, port lights in, gasket and paint and varnish complete.


Looking down the scuttle to the sitz tub and workbench 


Still need to install the windlass


Still need to paint the cabin roof








Looking down the companionway. Double bunk to stb and galley to port. 








Normal state of things. Everything covered up with drop cloths and cardboard.


I needed to get away and there was a good weather window finally. Headed up north to the Mt Washington area. Set up a base camp and skied and snow shoed about for four days. Very relaxing (for the mind).




Sunday, March 20, 2016

Forward Cabin

Been working on the starboard lockers of the forward cabin which is the last big section of interior work to be completed. Right now I just have the three doors to make and the fwd cabin sole to put down which I will work on this week.

I am really pleased with the way this cabin has turned out. I might have mentioned but it has evolved slowly with first me building up the port side with essentially the same layout but pushed further outboard and thus smaller. I pondered over it for a long while during work on other areas of the interior until it finally and quickly fell victim to a sawzall and grinder. I just was not happy with it and in turn made the sitz tub much bigger and brought both the tub and bench inboard.

I was not entirely sure what would happen to the feeling of the fwd cabin once I put up the stb locker wall but was happily surprised that it made no difference at all to the feeling of space. To build this section I started off with all the insulation and hull ceiling and shelves. They all got varnished and then wires got routed. Finally I could install the 12mm plywood and overlay with the 1/2" Douglas Fir staving. Door openings got trimmed with a mahogany bead and the opening to the hanging locker which will remain open got a mahogany nosing. I will let the pictures do the rest of  the talking.


Installing the top removable sections of hull ceiling. Always a nice moment that marks the end of another section of hull ceiling.


Looking into the hanging locker. Can see the wire chase and bronze backing plates for the chain plates. I wanted these exposed so one can monitor them- If they start to go green it is time to re-bed the chain plates.


Looking into the lockers. The hull ceiling here is yellow cedar with four coats of varnish. There are vent holes in the plywood bulkheads. Top Shelves are yellow cedar slates but bottom shelves in this case are 12mm Sapelle plywood as I did not want things falling between slates and in the dead space below.




Now this photo might not fit in here but it is in the fwd cabin. The scuttle hatch lid hold down bolts needed to be retained so they would not damage the coaming. I made these little teak pads with a thin bungee cord loop to hold them out of the way.

Aft Port Quarter Storage Area

While I was waiting for the forward cabin locker hull ceiling to get varnished I thought I would finally get into the aft port quarter storage area and finish the last section of hull ceiling in the boat. Not a big section but just awkward to work in. The transom got finished in bare teak and surface screwed with bronze oval head screws so to be removable. Also fit the locker doors where I thought oil nav lights would be stored. Still some catching up with painting and varnishing.


Two Storage open storage bins. Teak on transom and ash hull ceiling.



Here can be seen some of the Angelique blocking for the boomkin 


Aft Locker.